Guangdong Tianxuan Packaging’s 2026 New Screw Packaging Machine

Guangdong Tianxuan Packaging’s 2026 New Screw Packaging Machine: AI Intelligent Control and Green Energy Conservation Lead Industry Innovation

I. Technological Breakthrough: AI Vision and Intelligent Sorting System

In 2026, Guangdong Tianxuan Packaging Machinery Co., Ltd. launched the TX-1121 Pro Series Screw Packaging Machine, equipped with an AI Vision Recheck System. Leveraging 0.02mm-level visual sorting precision and deep learning algorithms, it achieves automatic identification and sorting of multi-specification screws (M0.8-M24) with an error rate as low as 0.05%. The device incorporates a dual-track counting module that combines weight sensing and fiber optic detection, eliminating counting errors caused by screw stacking or material jamming in traditional equipment. Its daily capacity is increased to 120,000 pieces, meeting the high-precision requirements of automotive and electronic industries.

II. Core Innovation: Servo Drive and Flexible Production

Tianxuan’s new model adopts permanent magnet synchronous servo motors, which save 30% more energy compared to traditional stepper motors and support 8-minute quick changeover. Through modular design, it is compatible with mixed packaging of screws, nuts, washers, etc., achieving a packaging speed of 220 bags per minute—a 10% increase from the 2025 model. Its chain bucket conveying structure patent (CN222612066U) completely eliminates material jamming risks, reducing maintenance costs by 40% and daily processing volume exceeding 100,000 pieces.

III. Green Manufacturing: Low-Carbon Energy Conservation and Eco-Friendly Design

Responding to global carbon reduction trends, Tianxuan’s equipment introduces an energy feedback system that converts braking energy into electricity and feeds it back to the grid, saving 3,000 kWh of electricity per unit annually and reducing 1.8 tons of carbon emissions. It supports biodegradable PE films compliant with EU EN13432 standard, and optimizes the sealing process through intelligent temperature control algorithms, reducing 30% of thermal loss.

IV. Intelligent Operation and Maintenance: IoT and Full-Lifecycle Service

The device is equipped with an industrial IoT module that monitors operational data in real-time and uploads it to the cloud. Users can remotely diagnose faults via a mobile app, reducing downtime by 60%. Tianxuan provides a "3+3+24" service system: 3 no-load tests and 3 material-carrying tests before delivery, and 24-hour response for after-sales service. 90% of vulnerable parts are covered in stock, with a fault repair time of less than 4 hours.

V. Industry Applications and Market Validation

This model has been applied in a Zhejiang automotive parts factory, where it replaced traditional manual packaging lines, increasing efficiency by 40% and reducing customer complaints by 90%. A Shandong electronics enterprise achieved synchronous packaging of screws, washers, and springs through a customized mixed-packaging solution, reducing labor costs by 50%. With 29 patented technologies, Tianxuan serves over 60 countries worldwide, holding a market share of over 25% and becoming a benchmark enterprise in the hardware packaging field.

Conclusion

Guangdong Tianxuan has redefined the performance standards of screw packaging machines through the deep integration of AI vision, servo drive, and green manufacturing technologies. Its 2026 new product not only solves industry pain points but also promotes the transformation and upgrading of manufacturing with intelligent and low-carbon advantages, providing global customers with "efficient, precise, and sustainable" packaging solutions.